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Innovative
Design Enhanced By Scientific Analysis
Finite Element Analysis is used to supplement traditional
machine design by strengthening areas generally overlooked
by designers.
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Rigid
Spindle Design
| 1. |
Heavy duty precision spindle bearings. |
| 2. |
A direct drive, 50-taper, 10,000
RPM spindle headstock mounts to a linear guide
way Z-axis slide, enabling a rapid traverse
speed of 30 meters/min (1.180 in/min) |
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Superior
Structure
| 1. |
C-Frame column with heavy duty
roller-rail guide ways on the Z-axis. |
| 2. |
The VMC-127H uses an hydraulically
activated nitrogen counterbalance system instead
of conventional counter weights to help minimize
vibration during rapid Z-axis movements. |
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Temperature
Control System For Each Ball Screw
| 1. |
All ball screws are air-cooled
through the center to reduce thermal growth
and enable better machine accuracy. |
| 2. |
X and Y-axes have hardened way
construction. The Z-axis uses roller-rail linear
guide ways. |
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Ball-Bar
Testing
Each machine goes through telescoping ball-bar tests
to check contouring accuracy and uncover any geometric
errors. This testing ensures the machine structure
is both square and parallel.
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Calibration
with Laser Interferometer is Performed and Certified
by PMC
All of our machines are calibrated according to the
"VDI 3441 3σ" standard. Calibration is performed
for full travel length for each axis. Each measurement
is taken six times to ensure the most consistent and
accurate readings.
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Hand
Scraping
To ensure consistent high quality. each slide way
is hand-scraped. Each axis saddle has Turcite material
on it and a special "*" design is used along
with a "Z" pattern for efficient oil troughs.
There is an excellent distribution of oil to all axes,
so settling time after rapid movements is eliminated,
and stick-slip during cutting is minimized.
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Friction
Coefficient Testing
After the exclusive "*" pattern hand scraping,
technicians inspect the results using torque measurements
to make sure the ratio of contact region is over 50%
and it is uniformly distributed. In addition, all
contact points have a similar size, which helps maintain
even static and dynamic resistance over the entire
travel range of each axis.
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Automatic
Lubrication System
All AGMA machines use a pressurized central lubricating
system. The PLC controlled system allows all three
axes to be lubricated evenly to maintain accuracy
and prolong machine life.
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Oil
Circulating Cooling System for Spindle
A high efficiency spindle cooling system dissipates
running induced heat generation in order to main-ainspindle
accuracy and prolong spindle life. |
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Electrical
Cabinet
| 1. |
All electrical
components are in compliance with all safety
rules and regulations. |
| 2. |
All components
inside the cabints are clearly labeled and
identified for ease of troubleshooting.
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There
Chip Auger Design
Instead of using a costly chip conveyor, the special
three-chip auger system efficiently removes metal
chips produced during machining.
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Pressurized
Oil Distributor
Lubricating oil is evenly distributed to the sliding
surfaces of the machine by using Showa oil distributors
along with hard-plumbed. low maintenace oil lines. |
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24
Tools Magazine
A rapid arm-type tool changer is driven with a precision
cam, maintaining toolchanging accuracy of 0.01mm, which
in turn will help maintain long-term spindleclamping
accuracy. |