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High-Stiffness
Spindle Design (VMC-137)
The cartridge-type spindle enables it to reach 6,000,
8,000, or 10,000 RPM using a belt drive assembly. Bearings
at spindle nose end are well supported by a shaft sleeve
and casting structure. The optimized bearing arrangement
along with rigid spindle headstock reduces cutting-induced
vibrations, virtually guaranteeing a better work piece
surface finish.
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Stiff
Ballscrew Design for Greater Axial Support
(VMC-137)
All three axes use ISO Class C3 precision ground pre-loaded
ballscrews with pre-tensioned supports on both ends
to minimize backlash and compensate the thermal induced
error.
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Three
Chip Auger Design (VMC-137)
Instead of using a costly chip conveyor, the special
three-chip auger system efficiently removes metal chips
produced during machining.
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Belt-Driven
Spindle (VMC-137)
The spindle headstock has increased rigidity due to
the wide stance design of the z-axis ways and the long
surface contact between the headstock and way bars.
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Massive
Column Design (VMC-137)
Four over-sized ways of the machine base combined with
the large column helps make the structure a very rigid
unit.The column is also heavily ribbed with honeycomb
shape ribs to minimize any twisting caused during machining.
When in operation, maximum contact surface between the
spindle headstock and Z-axis ways helps counteract heavy
loads applied to the spindle structure.
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Design
of High Horse Power Spindle for Heavy-Duty Cutting
(VMC-158) The gear-driven cartridge spindle is capable
of reaching speeds of 4,000 to 6,000 RPM. There is a
dramatic increase in spindle rigidity due to increased
spindle bearing support. This along with a high horsepower
spindle motor dramatically enhances the machine's cutting
performance. In addition, each gear-driven spindle has
a spindle oil cooler used to lower bearing temperature
and prolong spindle life.
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Pulley-Driven
Spindle (VMC-158)
Three spindle alternatives of spindle are available.
An enhanced headstock design allows the spindles to
run up to 10.000 RPM. All spindles and pulley assemblies
are dynamically balanced. A non-slip timing belt ensures
the spindle will run smoothly, even at maximum speed.
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X-Axis
Chip Auger(VMC-158)
The chip auger design provides optimal chip disposal
and maximizes table cleanness.
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Gear-Driven
Spindle Transmission(VMC-158)
The two-speed gear transmission allows full power utilization.
All gears are made of Chrome Molybdenum alloy steel,
heat treated, and precisely ground to ensure the spindle
runs quietly and smoothly.Furthermore, the design of
the floating tool release mechanism minimizes any pressure
exerted on the spindle bearings.
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Excellent
Machine Base Design (VMC-158)
The machine base of the VMC-158 uses a unique enclosed
circular structure.This unique design allows the base
to remain free of deformation that may occur due to
the heat generated during machining.This unique design
also allows the machine to remain stable after extensive
usage.
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Automatic
Lubrication System
All AGMA machines use a pressurized central lubricating
system. The PLC controlled system allows all three axes
to be lubricated evenly to maintain accuracy and prolong
machine life. |
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Ball-Bar
Testing
Each machine goes through telescoping ball-bar
tests to check contouring accuracy and uncover any geometric
errors.This testing ensures the machine structure is both
square and parallel. |
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Oil
Circulating Cooling System for Spindle
A high efficiency spindle cooling system dissipates
running induced heat generation in order to maintain
spindle accuracy and prolong spindle life.
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Calibration
with Laser Interferometer was Performed and Certified
by PMC
All of our machines are calibrated according
to the "VDI 3441 3σ "standard. Calibration
is performed for full travel length for each axis. Each
measurement is taken six times to ensure the most consistent
and accurate readings.
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Hand
Scraping
To ensure consistent high quality, each slide
way is hand-scraped. Each axis saddle has Turcite material
on it and a special "*" design is used along
with a "Z" pattern for efficient oil troughs.
There is an excellent distribution of oil to all axes,
so settling time after rapid movements is eliminated,
and stick-slip during cutting is minimized.
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24
Tools Magazine
A rapid arm-type tool changer is driven with
a precision cam, maintaining tool-changing accuracy
of 0.01mm, which in turn will help maintain long-term
spindle-clamping accuracy.
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Pressurized
Oil Distributor
Lubricating oil is evenly distributed to the
sliding surfaces of the machine by using Showa oil distributors
along with hard-plumbed, low maintenance oil lines.
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